Skip to main content

British fighter jets fly with 3D printed parts for first time

british fighter jets 3d printed parts tornado
Image used with permission by copyright holder

No doubt 3D printing will get its fair share of coverage in 2014, with constant advances in the technology opening up new possibilities for businesses and organizations interested in exploiting its potential, making big savings in the process.

The UK’s Royal Air Force (RAF) gets the ball rolling this year with news that some of its Tornado fighter jets have flown for the first time using a number of 3D-printed components. Parts include guards for power take-off shafts, defense company BAE Systems said, adding that the technology could eventually see the RAF’s maintenance bill slashed by over £1 million ($1.6m) in the next four years.

Recommended Videos

“You are suddenly not fixed in terms of where you have to manufacture these things,” Mike Murray, head of airframe integration at BAE Systems, told the BBC.

He continued, “You can manufacture the products and whatever base you want, providing you can get a machine there, which means you can also start to support other platforms such as ships and aircraft carriers. And if it’s feasible to get machines out on the front line, it also gives improved capability where we wouldn’t traditionally have any manufacturing support.”

Another UK company, Metalysis, hit the headlines recently with news that it had developed a way of producing low-cost titanium powder from sand – a world first – allowing it to make low-cost components such as turbo impellers for automobiles and propeller parts for aircraft.

Meanwhile, NASA will this year launch a 3D printer into space for the very first time, enabling astronauts to build tools and spare parts during a mission, saving the space agency huge amounts of money in the process.

NASA is even funding the development of a 3D printer that can knock out pizza, perfect for keeping astronauts fed on longer-than-usual missions.

[Image: IanC66 / Shutterstock]

Trevor Mogg
Contributing Editor
Not so many moons ago, Trevor moved from one tea-loving island nation that drives on the left (Britain) to another (Japan)…
3D-printed ventilator valves help out Italian hospital rocked by coronavirus
3d printed ventilator valves img 20200314 223845

What do you do when a crucial part of a lifesaving piece of medical equipment is in hopelessly short supply? You 3D print yourself a supply of them, of course. At least, that’s what happened at a hospital in Brescia, Italy, rocked by the outbreak of the coronavirus pandemic.

While ventilator breathing machines are not exactly in abundant supply, medical professionals found that the valves connecting the machine to the patient were even scarcer. This is due to the fact that they have to be regularly swapped out between patients, giving the component a very short life span.

Read more
3D-printing technique produces tiny, highly detailed objects in seconds
The new fast 3D printing technique developed by researchers at EPFL.

The new fast 3D printing technique developed by researchers at EPFL. Ecole Polytechnique Federale de Lausanne

3D printing has incredible potential for both research and home uses, but it has some limitations. The current technology takes some time to produce an object, and it produces hard structures only. But now, researchers from the Swiss Federal Institute of Technology Lausanne (EPFL) have come up with a method for printing highly-precise miniature objects with different textures.

Read more
This 3D-printed four-legged robot is ready to take on Spot — at a lower price
3d printed ghost robotics origin

New Spirit 40: First Steps & Quick Run

Most people reading this will be familiar with four-legged robots such as the dog-inspired Spot robot developed by Boston Dynamics or Swiss robotics company ANYbotics’ ANYmal. But while there’s no doubt that such robots are supremely impressive, they’re also expensive -- which could limit their application in certain domains.

Read more